Applicable Ship Repair Practice by Efes Marine

Книга на английском языке
The purpose of creating this book was to enable inspectors, yard engineers and/or ship crews to access information and applicable solutions more easily.
In general words, I can say that I tried to offer a study which includes all my experiences and relations I gained up to now during my previous projects. I just wanted to make a resource which can be useful either for beginners or experts in the ship repair industry. I added different links and videos for the ones searching details. I tried to put plenty of visuals for new engineers, officers and mainly marine engineering origin inspectors. I believe that every detail can be helpful for beginners. Besides, I believe that experienced engineers and inspectors can also find different solutions and approaches within this work.
In the book, you will also find information about the products of the companies we represent. Our main purpose here is providing guidance as well as increasing our awareness. Of course, I will not hide this fact from you, but you can be sure about my sensitivity of fairness. I can assure you with peace of mind that my references and partners will approve this without any questions.

Contents
Article I. Safety first - safety applications in yard area
Section 1.01 Safety Applications in Yard Area
(a) Lock Out - Tag Out (LOTO) Systems
Section 1.02 Application of Safety Precautions During the Tank Entrance, Cleanings
Section 1.03 Tank Cleaning for Docking and for Turkish Shipyards
Section 1.04 Paint Application in Confined Spaces
Article II. Ship repair proficiency
Section 2.01 Preparation of Ship Repair Specification
Section 2.02 Yard Selection Criteria
Section 2.03 Documentation for Yard Entrance and Yard Initial Day
(a) Initial day meeting & daily meetings for repair works
Section 2.04 Docking Works
(a) Initial bottom inspections (bottom plug condition survey, rudder plug opening with a witness of class surveyor etc.)
(b) Overboard valve and seachest filter cleanings
(c) Overboard pipe inspection and repairs
(d) Hull steel works
(e) Shaft propeller works
(f) Rudder works
(g) Hull Cathodic protection works (Include ICCP, zinc or aluminum anode renewals)
(h) Doppler speed log & Echo sounder & MGPS renewals or repairs
(i) Ballast tanks coating or steel works
(j) Chain locker cleaning, steel renewals, anchor & chain inspections and chain measurement works
(k) Ballast pump overhauls
(l) Cooler/heat exchanger cleanings and overhauls
(m) Generator overhauls
(n) Windlass overhauls
(o) Some of the deck repairs according to yard crane availabilities ETC
Section 2.05 Docking & Undocking Operation
(a) Docking operation
(b) Undocking operation
Section 2.06 Berthing works
Article III. Steel works
Section 3.01 Inspection of Steel Renewals
(a) Preparation of thickness measurement reports
Section 3.02 Condition Assessment Program (CAP)
(a) Marking of steel renewals
Section 3.03 Steel Renewals According to IACS Rules - Drawings
(a) Cold Cutting
Section 3.04 Inspection of Steel Renewals
Section 3.05 Different Steel Type Renewal Methods
(a) Doubler repair
(b) Epoxy repairs
(c) Crack or hole repairs
(d) Sandwich systems
Section 3.06 Calculation of Steel Weights According to Rules
Section 3.07 Outfitting works
(a) Mushroom repairs
(b) Accommodation ladders (Aluminum repairs), pilot ladders
(c) Ventilation heads
(d) Bollards
(e) Chocks
(f) Foundations
(g) Cable trays - cabling works
(h) Davits - lifeboats - accommodation ladders
Section 3.08 Special Type Steel Works
(a) Hatch cover steel renewals
(b) Cell guide renewals
Section 3.09 Stainless Steel Production Process at Shipyards
Article IV. Pipe works
Section 4.01 Steel Pipe Renewal - Drawings - Calculations
Section 4.02 Pipe cleaning & coating works in-situ
Section 4.03 Heating coil renewal works
Section 4.04 Hydraulic Lines Renewal Works
Section 4.05 GRE - GRP Pipe Installations
Section 4.06 Special Type Pipe Repairs
(a) Epoxy repairs coating application
(b) Polyester repairs on pipe
(c) Pipe insulation applications
(d) Pipe galvanizing
(e) Glassflake epoxy rubber coating of the pipes - inside and outside
(f) Steam Lines
Article V. Valve works
Section 5.01 Overboard Valve Overhauls
Section 5.02 PV & Safety Valve Overhauls
Article VI. Corrosion protection coating works
Section 6.01 Hull Coating Applications
Section 6.02 Shipyard 4.0 for Surface Preparation Coating Applications
(b) Underwater Systems, (Boottop – Vertical Side - Flat Bottom Coating)
(c) Topside systems
(d) MGPS system
(e) Cleaning of the hull with robotic systems or divers
Section 6.03 Cargo holds coating works
Section 6.04 Ballast tank coating works
(a) Class survey requirements
(b) Repair methods for ballast tanks
Section 6.05 Chemical Tank Coating Works
Section 6.06 Crude Oil Tank Coating Works
Section 6.07 Fresh Water Tank Coating
Section 6.08 Special Type of Coating Applications
(a) Hot location coating systems
(b) Anti-skid coating systems
Section 6.09 Cathodic Protection
(a) Anodes
(b) ICCP systems (Impressed Current Cathodic Protection)
Article VII. Engine room works
Section 7.01 Engine Overhauls
Section 7.02 Pump Overhauls
(a) Ballast pump overhauls
(b) Cargo pumps overhauls
Section 7.03 Electric motor overhauls
Section 7.04 Boiler Repairs
Section 7.05 Windlass overhauls
Section 7.06 Crane works
(a) Crane bolt fabrications
(b) Crane tests (Load tests)
Article VIII. Heat insulation works - HVAC works
Section 8.01 Mushrooms, Air Vents and Goosenecks
Section 8.02 Heat Insulation in Engine Room and Accommodation Areas
Section 8.03 Pipe Insulation Systems
Article IX. Life Saving equipment systems
Section 9.01 Lifeboat, Liferafts, Rescue Boats & Davits - Maintenance and Tests
Section 9.02 Fire Fighting Equipment Systems – Maintenance and Tests
Section 9.03 Ladders - Maintenance and Tests
Article X. Bridge works
Article XI. Accommodation works
Section 11.01 Floor Renewal Coating Works
Section 11.02 Furniture Works
Article XII. Special projects
Section 12.01 Ballast Water Treatment Unit Retrofitting
(a) Onboard inspections and design period
(b) Prefabrication of out-fittings and pipelines
(c) Yard installation and commissioning process
(d) Transportation of equipment's in engine room
(e) Chemical tank fabrication process
(f) Outfitting works
(g) Pipeline fabrications
(h) Cabling works
(i) Commissioning
Article XIII. Conclusion